Product Details
Product Overview:
Our company manufactures organic waste gas adsorption and purification units that leverage the highly porous structure and enormous specific surface area of activated carbon—up to 500–2,300 m² per gram—enabling molecular‑level adsorption of organic pollutants from the exhaust stream via intermolecular forces (van der Waals forces). This process effectively purifies the waste gas, ensuring that the treated effluent meets regulatory emission standards.
Physical adsorption and chemical adsorption—physical adsorption primarily relies on intermolecular forces to adsorb nonpolar pollutants, whereas chemical adsorption involves chemical reactions between the active functional groups on the activated carbon surface and the pollutants, converting them into harmless substances.
Synergistic treatment of multiple pollutant types—capable of simultaneously treating a wide range of organic waste gases, including benzene‑, ketone‑, alcohol‑, ether‑, and alkane‑based compounds; it can also handle acidic and alkaline waste gases, sulfide‑containing odorous gases (such as hydrogen sulfide and ammonia), as well as harmful substances like formaldehyde and TVOCs.
Front-end dust removal and cooling (extended function) —— can be used in conjunction with a VOCs exhaust gas purification system, providing functions such as pre‑treatment dust removal, temperature reduction, and acid–alkali neutralization.
Smart Monitoring (Extended Type) — This new Product can be equipped with an automatic detector for monitoring activated carbon adsorption saturation, providing real-time tracking of adsorption saturation and issuing automatic alerts to prompt replacement of the carbon layer; it can also be optionally fitted with an IoT module to enable remote monitoring of device status via mobile phone or PC.
Core product specifications:
| Parameter Name |
Unit |
Typical range |
Explanation |
| Handling air volume |
m³/h |
1,000–60,000 (Customizable to larger sizes) |
Designed according to the volume of exhaust gas generated, it is recommended to provide a margin. 10%–20% Margin |
| Equipment resistance |
Pa |
300–1,200 |
The resistance of the newly installed activated carbon is approximately 800–1,200 Pa , gradually increasing during use |
| Filtration air velocity |
m/s |
0.4–0.5 |
Maintaining control within this range can prevent activated carbon attrition and airflow channeling. |
| Activated carbon iodine number |
mg/g |
≥800 (Industrial-grade), high precision ≥1,000 |
The higher the iodine value, the stronger the adsorption capacity. |
| Specific surface area of activated carbon |
square meter /g |
800–1,500 |
Directly affects the adsorption capacity. |
| Purification efficiency |
% |
90–95 |
The adsorption efficiency for organic waste gases can reach 95% The above |
| Operating temperature |
°C |
Room temperature, recommended < 50 |
High temperatures can reduce adsorption efficiency, so cooling measures must be implemented. |
Common model and specification examples:
| Model number |
Handling air volume (m³/h) |
Activated carbon dosage (m³/kg) |
Equipment resistance (Pa) |
Equipment weight (kg) |
External dimensions L×W×H (mm) |
| GEW-3.0KHX |
3,000 |
0.26 m³ |
400 |
310 |
680×1,000×1,200 |
| GEW-10KHX |
10,000 |
0.83 m³ |
600 |
1,100 |
1,620×1,200×1,580 |
| GEW-20KHX |
20,000 |
1.56 m³ |
800 |
2,000 |
1,620×1,500×2,200 |
| GEW-50KHX |
50,000 |
3.75 m³ |
1200 |
4,750 |
3,950×1,500×2,200 |
| GEW-60KHX |
60,000 |
4.5 m³ |
1300 |
5,650 |
4,600×1,500×2,200 |
Key considerations for model selection:
Airflow Matching: Based on the airflow rate of the workshop’s ventilation system, select a model with the corresponding treatment capacity and allow for a 10%–20% margin.
Exhaust gas characteristics: Select the appropriate activated carbon type based on the composition of the exhaust gas—coconut-shell-based carbon offers high adsorption capacity, coal-based carbon is cost-effective, and modified carbons can be tailored to target specific VOCs.
Box material: For conventional exhaust gases, carbon steel is recommended; for highly corrosive exhaust gases, PP or 304 stainless steel is preferred; and for high-temperature conditions, stainless steel is the material of choice.
Maintenance convenience: The drawer-type design facilitates easy replacement of the carbon layer, making it ideal for intermittent operation or applications requiring frequent cartridge changes.
Pre-filtration kit: Exhaust gases with high dust concentrations must be equipped with pre‑filter layers such as fiberglass wool to prevent clogging of the activated carbon.
Core use cases:
1. Industrial Organic Waste Gas Treatment: Purification of benzene-series compounds and ester-containing waste gases in industries such as chemical engineering, pharmaceuticals, and printing.
2. Control of Cooking Fume and Odors: Efficiently removes kitchen油烟 particles and food-processing odors.
3. Electronics Manufacturing Purification: The exhaust gases from the etching process, such as xylene, can be reduced to emission concentrations below 4 mg/m³ (requiring a two-stage adsorption system).
4. Temporary exhaust gas treatment: Limited budget or short-term projects.
Note: Activated carbon adsorption units achieve deep purification of exhaust gases through physical and chemical adsorption. Selection should be based on airflow rate, exhaust gas composition, and cost considerations. In industrial applications, regenerative capabilities—such as steam desorption—are preferred, while commercial settings prioritize cost-effectiveness and ease of maintenance.
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